Wednesday, August 22, 2012

Lowering Maintenance Costs With Machine Monitoring

Machine monitoring will occur at normal intervals for companies that wish to keep their machinery in proper working condition. They might choose to routinely check fluids or lubricants in the machine, carry out routine tests to ensure that the equipment is working properly, or monitor the vibrations that the equipment puts off. With frequent monitoring, the company will save money on repair costs in the long run because they will not be caught unexpectedly with any sort of breakdowns.

Fluids and other lubricants are required for engines and other machines with moving metal parts to work properly. They decrease the friction between the metal parts so that they can move freely. As the oil heats up and is used, it can begin to break down. Broken down and worn oil is a lot thicker than fresh oil, and it does not work as effectively. If the oil is checked on a routine basis and changed as needed, then the device will be able to work as it should.

Machine monitoring by testing the equipment on regular intervals also guarantees that the equipment is working properly. The equipment will be tested completely, and all components will be tested to see if they work properly. During the analysis, any parts that need to be repaired or changed will be identified. Even if the equipment is not used often or is not showing signs of wear and tear, it is important that companies continue to test and monitor the equipment.

Another method that companies can use to keep track of the equipment in their facilities is with vibration analysis. These tests involve using a device, known as an accelerometer, to analyze the vibrations being put off by the machines. The malfunctioning parts of the machine can be identified by monitoring the vibrations that are occurring either inside or outside of the machine. Before a total malfunction of the machine can occur, these vibrations will alert technicians of any problems. Technicians will then be able to substitute the parts before a severe problem occurs.

Machine monitoring can take place in a lot of different ways, and companies can use this to make sure that all of their machines are continually working as they should. Simple processes like checking or changing the oil can take the company far when it comes to making sure that all of their machines are in working order. Frequently testing all parts of the machine also ensure that any problems can be detected before a significant issue comes up. By checking the vibrations put off by a machine, companies are able to figure out which parts of the machine will need attention before a major problem occurs.


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There is much more to talk about around what has been developed here and you can find out more at machinery monitoring or machine monitoring system.
http://www.condition-monitoring.com


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