Machine Condition Monitoring is the process where the condition of a machine is analyzed in regards to vibration and overheating aspects to avoid later signs of failure. In order to effectively monitor the machine's condition for any failure, special instruments are used such as human senses or vibration analysis equipment. Activity of maintenance is actively prompted whenever equipment is used. Other terms often used to describe or explain the process include predictive monitoring, condition based on maintenance, and condition monitoring.
Predictive maintenance comes in a form of monitoring used to evaluate many diverse areas of a plant or equipment typically being described as machine condition monitoring. Many different areas of equipment can be analyzed with this automated process when operating different instruments like vibration analysis equipment and thermal imaging equipment. If required, this method can also be manually done. The automate machine picks up any condition that exceeds it limits and causes a signal or output to activate based on predefined aspects. An output is produced automatically to be sent directly to the CMMS so that maintenance can be automatically set up. Companies who do not have the necessary funds to handle downtime or a halt in productivity who find this process to be extremely important.
Machine condition monitoring can be applied to observe a machine's condition in various forms. Equipment conditions that are commonly observed include vibration, liquid levels, over voltage, and temperature. Any circumstance that is detected by sensors will be monitored. Even though many do not know it, we all use condition monitoring every day when we monitor oil pressure in our cars. When the oil pressure light activates, this lets us know that our car is requires oil. Early machine problems are often discovered due to the use of machine condition monitoring.
The most commonly used technology to analyze the condition of a device is vibration analysis. Vibration frequencies can also be mapped when certain frequencies show Any needed information wanted to know the actual time to start machine condition monitoring can be easily accessed when comparing already in use machines to newly bought machines.
Any problems can be found in a safe and effective matter using a form of condition monitoring called IR thermography. Modern infrared cameras are typically used to find spikes in temperatures that can point to potential problems. Insulation and electrical contact warmth can increase due to this. This machine condition monitoring technique offers a way to safely carry out infrared thermography while machines are still active.
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